Posts Tagged ‘Wood Pellets’

Residence Pellet Mill And Wood Pellets Along With Fuel Independence

Generating your own energy pellets with a residence pellet mill has a lot of appeal to some individuals. Owning your own house pellet mill can bring several advantages. Firstly you can create your own energy from the resources you have available to you. This maybe local sawdust, or even straws, grasses along with even cardboard in addition to paper. Producing your own fuel pellets cannot only bring a source of fuel independence, it can also generate some additional income. Most small house pellet mills manufacture around 100 kilograms an hour. Since most homes only use between 3000 along with 5000 kilograms in a year, even a small house pellet mill has the ability to produce much more than the owner would need. This brings some options, either the pellet mill could be a group buy between an collection of pellet users, or one person could create the pellets in addition to sell the pellets back into the local area.

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At PelHeat we provide a consultation service on pellet production apparatus, including some pellet mills suitable for residence use. To create good quality pellets, your raw material requires certain properties. First it must be in small particles of either 6mm or below. The raw matter must also be fairly dry. However some moisture is required for the pellet process to work. Finally to make consistent quality pellets, it is important to provide the pellet mill by consistent quality raw material. In this sense pellet production is much like cooking, as well as will take a few tries to get it right. To find out more please visit the PelHeat website. Producing wood pellets is not just always about only the pellet mill, it depends on what your raw materials is like. For instance if you wish to process logs into pellets there are more than a few stages of size reduction which must take place first. Firstly the log must go through a chipper. Once into chips, these must also be reduced in size, therefore the chips are then placed in a hammer mill.

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Because of high speeds of the hammers impacting on the biomass chips, the chips shatter into small particles. A hammer mill has an internal screen, to confront oversized particles from escaping the hammer mill until a 6mm particle size is achieved. The particles are then take from the base of the hammer mill with a fan plus then separated from the air stream via a cyclone separator. The particles are now small enough for the pellet mill. However the particles must also be dry enough. There are several drying solutions used depending on the productivity required.
The two main drying solutions are flue dryers and rotary drum dryers. Smokestack dryers carry the wet particles in a hot air stream to remove moisture. Chimney dryers are a very cheap drying solution, though they cannot cope by high moisture content materials.

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Pellet Mill Manufacturers Plus Fuel As Well As Climate Change

There are a growing number of pellet mill manufactures, producing both small plus large scale pellet mills to process a range of raw materials from animal feed to animal bedding. For industrial applications there are a few key pellet mill manufactures. The designs of the pellet mills do differ, though all work on the principle of a roller as well as die compression principle and high temperature biomass pellet construction, here are a few of the manufacturers.

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Yet China still produces large quantities of flat die pellet mills for the small pellet construction market, the industrial and western market has now majority left flat die pellet mill design. The flat die pellet mill is the oldest design of pellet mill. The only western manufacturer producing flat die pellet mills is Kahl in Germany. One of the main reasons many manufactures have moved away from flat die pellet mills designs is because of concern over excessive die along with roller wear along with increased energy consumption compared to other designs. The principle of the accelerated roller as well as die wear comes from the fact the the contact point between the die plus roller on the inner as well as outer edge are turning at different speeds. Therefore this will generate a slipping action because of the difference in speed, leading to increased roller in addition to die wear. However this fact maybe true, there are some important points to consider compared to disc die designs. Generally flat die pellet mills are cheaper to make as well as so are the consumable parts. One of the key reasons is the die requires heat treatment to raise life. Yet circle dies can buckle under temperature treatment, mounting construction costs. Also it has been found that processing some low density raw materials it very hard with disc die pellet mills compared to flat die pellet mills. Therefore though flat die pellet mills may have their faults, it is not potential to discount flat die pellet mills altogether. For large scale industrial manufacturers, the common design now is the ring die pellet mill. Some manufactures of disc die pellet mills include CPM, Bliss and Comact. The ring die pellet mill has a disc created die with either 3 or maybe 3 rollers applying compression to the inner surface of the sphere. Material is entered into the centre of the ring, along with compressed owing to the die to the outside of the circle. As the roller plus die are turning at the same speed across the surface of the die, lower roller in addition to die wear is expected as well as also reduced fuel consumption per ton of pellets. Sphere die pellet mills on the other hand a very large in addition to very heavy, therefore they are only really practical form large scale pellet construction plants.

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There is a fairly new design of pellet mills that has two rotating dies, the only production of this design of pellet mill at this time is Pellet Systems International PSi. The two dies run next to each other similar to two rotating cogs. As matter enters between the two dies, the material is compressed because of each die, plus comes out in the centre of each die circle. Again energy consumption is stated to be lower.

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Portable Pellet Mill Along With Wood As Well As Pellet Manufacture

Today, pellet production is becoming more widespread. This obviously includes large scale manufacture faculties, yet it also includes small scale production, in addition to even pellet mills operated at peoples homes. Small portable pellet mills are becoming more common. Many people are interested in a small portable pellet mill to make not only their own energy, but additional pellets to sell back into the local community. Pellets bring in this new dimension to abode heating that has not existed since we moved away from using local timber logs to temperature our homes in addition to businesses. Though it is also important to remember, where logs simply took advantage of local wood resources, pellets can take advantage of a much wider assortment of local biomass resources. For instance, lets say there was very little local available biomass resources, but a large volume of agricultural waste such as corn cobs along with corn stalks. These resources which at present have very little value as well as use could be processed locally by way of a small portable pellet mill into fuel pellets. There are multiple benefits from this. It generates a use for the waste from corn manufacture, plus generates an additional income for the farmer. It also way food along with energy are kept separate, in fact it could even decrease the cost of corn for food. It also method a local community would be supporting its own economy plus import less foreign oil in addition to diminish heating costs.

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The most common design of small portable pellet mill used for the dwelling is the flat die pellet mill. It uses a very simple design which has existed since the beginning of the 20th century when pellet manufacture first began. The advantage of the flat die design, particularly form a small pellet mill for home use is the fact is has very few mechanism, as well as a much lower weight than other designs of pellet mill, making the units much more portable. These small portable pellet mills have been used for decades by means of farmers to manufacture feed pellets for their animals. However now more purpose designed portable pellet mills are being formed to process biomass in addition to biomass into energy pellets. We promote a assortment of purpose designed biomass portable pellet mills on our website.

Read more about Pellet Mills For Home Use

There are a variety of processes required in pellet manufacture. And the pellet mills, the material must have a particle size below 6mm plus an average moisture content of 15% to make strong durable pellets. To decrease the biomass down to 6mm, a chipper along with then a hammer mill will be used. To dry the raw matter down to 15 percent moisture, either a pipe dryer or rotary drum dryer will be used. After the pellet mill the dryer is the most expensive piece of apparatus, it is also the second most energy intensive process. Therefore it can save a significant amount of money in equipment along with running costs if a dryer is not required. Straws as well as grasses are generally dry.

More information on Biomass Wood

Pellet Mills Plus Residence Use Along With Pellet Construction

A pellet mill, also known as a pellet press or pellet appliance is the essential piece of tools in pellet manufacture. There is a mounting demand for pellet energy, along with some individuals are interested in producing pellets from dwelling. At PelHeat we support small scale pellet construction, as well as we promote a collection of small scale pellet mills which could be for house use. Some individuals are interested in being more energy independent, in addition to other see it more as an opportunity to start a small business producing pellets not only for them selves but for customers within the local community. It is becoming more plus more common to produce pellets from dwelling along with is set to continue.

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By way of far the most common design of pellet mills used for abode use are flat die pellet mills. Flat die pellet mills can be shaped in a very compact form. On the other hand, many of the small pellet mills on sale today from many other websites are actually feed pellet mills, and are not ideal for wood pellet construction. Generating feed pellets is a much easier corporation, as the raw material has a much lower density, putting low pressure on the equipment as well as flowing because of the die quite easily. However wood has a much higher density, along with puts much more pressure on the pellet mill. This can show in some of the pellet mills on sale that are simply not designed to take the force of producing biomass pellets.

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Pellet mills are accessible in a range of dissimilar designs plus productivity outputs. Small productivity pellet mills for home use can make around 100Kg/h. An average property will consume around 3-5 tons of pellets per heating season. Therefore, to produce the investment of a pellet mill more affordable, it makes sense to make more pellets to sell to friends and neighbours.
The opportunity having your own pellet mill brings, is the ability to test producing pellets from a wider variety of materials than simply sawdust. For instance many people has successfully trailed producing fuel pellets from leaves. In fact one of the most successful solutions is to mix a percentage of leaves by sawdust. This technique you can achieve a better incineration pellet, while reducing the amount of sawdust you require in addition to helping dispose of your leaves. A different advantage is the ash from leave pellets is very good for the garden. Mixing leaves with sawdust also helps to decrease load on the pellet mill, in addition to achieve a higher pellet mill output, lessen fuel consumption as well as increase the life of the pellet mill roller and die. The most important component the pellet mill is the die. The die is the part of the pellet mill where pellet compression takes place. The die dictates pellet density, pellet mill productivity plus pellet mill energy consumption. Dissimilar sized holes are used in the die, for case pellet stoves generally call for 6mm pellets where pellet boilers can normally use 8mm pellets. The compensation of producing 8mm pellets is there is diminish resistance as the raw material passes due to the die. Reducing resistance method a higher productivity is achieved and lower energy consumption.

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Biomass Wood As Well As Stove Pellets As Well As Heating

Biomass is any form of natural material which can be used as a fuel source. There are therefore many unlike kinds of wood, including grass, grasses along with energy crops. Energy crops are purpose grown forms of biomass for the sole purpose of fuel construction. A different large resource of biomass matter is the waste from food crop manufacture, for example wheat straw, corn stalks in addition to cobs. Hemp is another wood matter being used more as well as more for building materials. The residue left over is an excellent wood energy as it share many of the burning characteristics of wood. Though, currently by far the accepted form of biomass fuel is biomass. Obviously using wood as a heating energy is nothing new. However upgrading biomass into pellet produced a much more proficient plus convenient energy source for stoves / boilers.

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Wood energy can play a key role in dropping our dependence on foreign oil, along with also reducing carbon emissions. One of the reasons that our use of biomass can lessen the amount of carbon in the atmosphere, is because it is already component of the carbon cycle. Fossil fuels such as oil along with gas as trapped carbon, as well as are not component of the current cycle. Biomass during growth absorbs carbon dioxide, plus during burning the carbon released means there is the same amount of carbon present. In fact, after biomass wood burning, there is a percentage of residual ash. This ash can be used to improve the condition of soils, along with help more biomass grow. With placing wood ash in to the soil, this is trapping some of the carbon from the atmosphere into the ground. This therefore way that wood can be carbon negative form of fuel.

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Wood in its raw form, is not a practical fuel source. Differences in energy density along with moisture content are just a few examples between diverse biomass resources. Therefore is is very hard to create combustion systems which can use all these different fuels. By processing the raw materials into pellets give them similar characteristics in terms of energy density, size, shape plus moisture content. It is then much easier to design compact pellet burners to use a wide range of wood in pellet fuel form. There are still differences in terms of how the pellets burn based the unlike biomass materials. For example wood process very little ash, where grass generates more. There are a variety of different forms of heating systems along with fuel sources. The boiler market over the last 40 years has been heavily dominated with oil, gas and electric boilers. Though there has been a steady growing interest in biomass biomass boilers since the beginning of the 21st century. There are log in addition to biomass chip wood boilers, yet one of the faster increasing and most popular types of biomass boiler is the biomass pellet boiler. Biomass pellet boilers are a very low maintenance type of wood boiler. This method they are desired by means of many people who are used to the low maintenance of their oil, gas or electric boiler.

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House Of Your Dream

Pellets will heat you up.
I’d like to draw your attention to such a promising thing as wood pellets. It’s known that during the production of fuel pellets raw materials undergo crushing and then granulating. As the result of those actions mentioned above we get shiny pellets with a smooth surface without cracks and bubbles with a light wood color and light clean smell as well as appropriate parameters.

The combustion of wood pellets in the boiler furnace runs more efficiently to compare with traditional wood logs. The number of ash isn’t more than 0, 5 – 1% of the total number of pellets burnt. It goes without saying that the combustion of wood pellets doesn’t affect negatively the environment. This environmentally friendly fuel can be ignited much easier to compare with conventional wood logs, when some paper and kerosene are required.

So as you can see wood pellets are quite popular throughout the world. Pellets are most commonly used for heating houses and cottages throughout the world. This is due to the fact that heating devices are rather easy to clean after burning this stuff. Pellets produce a very little amount of ash.

It’s known that wood pellets have a big advantage over conventional fuels. The
calorific value of this stuff is equal to 4,3 – 4,5 kW per kilogram , which is 1.5 times higher than the calorific value of wood and it’s quite comparable with coal.
The combustion of 2000 kg of fuel pellets is equal to the same amount of heat energy produced by the combustion of 3200 kg of wood, 957 m3 of gas, 1,000 liters of diesel fuel, and 1,370 liters of fuel oil.

So we consider this stuff to be the “fuel of the future”. What is the reason for the increased interest to this fuel? First, wood pellets are safe raw materials made of wood. While oil and gas grow in value every year wood pellets are quite affordable. Secondly, wood pellets have a high energy density at low volumes occupied. Also, pellets can be transported quite easily and incinerated in automatic furnaces. Thirdly, the ash left from the combustion of wood pellets can used as a fertilizer. In general the amount of ash approaches to 1% of the mass of fuel. The ash is utilized in the current furnaces and boilers once every two years. Fourthly, as wood pellets have a high bulk density they require a little volume of space for their accommodation. If you wish to heat up a living space of 150 m2 then you require about 7,5 m3 of pellets a year. So as you can see wood pellets are God’s gift. By using them you’ll contribute greatly into the process of saving our native planet. Hurry up to order a couple of tons of this stuff for coming winter.

Among many energy saving alternatives, we highly recommend you to learn more about wood pellets.

This is a short list of advantages of using wood pellets. They are not high-tech; they do not need huge investments into fancy equipment; they are ecological in the heart of it. Please invest part of your time into learning more about wood pellets – it is really vital now.

Pellet Mill Apparatus As Well As Dies Plus Rollers Along With Compression

A pellet mill is at the heart of any pellet construction operation. The pellet mill has the main task in pellet formation, along with is therefore the most energy intensive in addition to expensive piece of pellet mill equipment. The main components of the pellet mill are the roller plus die. There are two main designs of pellet mills including the flat die as well as disc die pellet mill. The die is where pellet formation takes place, it contains a series of holes at a predefined diameter. For case most pellet stoves call for a 6 or even a 4mm pellet, where many pellet boilers can use up to an 8mm pellet. The pellet mill die is the most important part of pellet mill equipment. The die plays the most significant role in pellet quality, pellet mill productivity as well as pellet mill energy consumption. The die has to be designed to do a balancing act, to achieve the pellet quality as well as density required while keeping pellet mill construction as high as probable as well as keeping pellet mill fuel consumption as low as possible. The wholes on the die are not straight, there is a relief at the entrance along with exit of each hole. These relieves help in compression and also flow due to the die. There are precise hole designs for each raw matter to achieve maximum productivity as well as quality. On the other hand there are also die designs which are suitable for a general assortment of raw materials to save the expense of multiple dies.

Learn more about Pellet Mill Equipment

Starting a pellet works and pellet construction line can be a high capital project. Because of the fuel, pressure and forces involved in pellet manufacture, the equipment has to be heavy duty. Though, at PelHeat we provide a free consultation service to help clients obtain pellet construction equipment directly from the manufacturer at the lowest likely prices. We provide a free consultation service on a selection of pellet mill equipment including hammer mill, crushers, dryers, pellet mills plus complete pellet plants. To learn more please visit the PelHeat website to browse the products.

Read more about Pellet Die

There is a wide range of pellet mill equipment within a biomass pellet plant to fulfil a assortment of process requirements. The main requirements assortment from particle size reduction, particle drying a finally pellet compression. To start with, it is necessary to decrease the size of the raw matter down to a small uniform particle size ready for the pellet mill. The general rule is the particle size must be smaller or equal to the diameter of the hole in the pellet mill die. So for case in point if you wish to create a 6mm pellet, the particles which enter the pellet mill must be smaller than 6mm. To achieve this a hammer mill is generally used, by means of a screen of the appropriate size. Once the particles have been reduced, it is now time to dry the particles down to the required 15% moisture. Now not all raw materials necessitate drying, yet most virgin biomass resources do require drying. Once dried the particles can enter the pellet mill equipment. On large pellet mills this will mean first passing because of a conditioner, perhaps by means of steam to prepare the matter. Once in the pellet mill equipment, pellet compression can finally take place to form the pellet.

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Advantages Of Fuel Briquettes

Advantages of fuel briquettes.
Among alternative sources of energy I can point out to fuel briquettes which are persistently gaining their popularity in many countries of the world.
There is no doubt that the practice of using fuel briquettes for heating is considered to be economically beneficial. Moreover these fuel briquettes are applied on an industrial scale. But briquettes are somewhat larger when compared with pellets. Moreover it’s certainly closely connected with wood, which is highly praised by users of fireplaces. It’s a good thing that wood briquettes burn with a steady flame with no sparks. They practically do not emit smoke and that’s why it’s possible to use them for indoor decorative fireplaces. Of course you can’t deny the fact that it’s a real pleasure. By the way it’s quite easy to ignite briquettes because it does not require the use of special fluids for ignition. They give a smooth flame for your pleasure. I mean the duration of combustion in this case.

I should emphasize that fans of barbecue, grilling and so on can be considered to be the main consumers of fuel briquettes. But besides those fans mentioned above ordinary people are used to set up a picnic from time to time. Moreover restaurants, cafes and even large – sized manufacturers use wood briquettes for their charcoal. The matter is that charcoal made from fuel briquettes gives a smooth flame without the risk of burning food in the grill. Of course, it’s quite clear that for cooking special wood briquettes are used which are manufactured without the use of waste coniferous trees.

It goes without saying that during the combustion of fuel briquettes such a substance as ash is formed. Generally, the amount of ash obtained from the combustion of any fuel is considered to be the indicator of quality of a corresponding heat source. And wood briquettes give no more than 1% of ash. From my point of view it is the highest achievement among solid fuels because in the process of this stuff production any additives are used. In addition to this ash, left after burning this material can be used as a good, environmentally-friendly fertilizer.
But besides this we should also take into consideration other indicators of quality of this fuel which are extremely important for all consumers of the world. For example they are convenient packaging, low weight of even a large amount of briquettes, high density and thus they can’t be demanding to the volume of space for their storage. As for their storage I can add that wood briquettes are not prone to a spontaneous combustion. The burning process is not accompanied by the formation of waste materials or dirty soot. Emissions of carbon monoxide in the atmosphere during the combustion of fuel briquettes are minimal, which is highly valued in developed countries.

In the list of many energy saving alternatives, we seriously recommend you to learn more about wood pellets.

Just a short list of benefits of using wood pellets. They are not sophisticated; they do not need huge investments into fancy “machinery”; they are ecological in the heart of it. Please invest 5 minutes of your time into reading more about wood pellets – it is really vital now.

Wood Burning Stoves

Wood briquettes against the ecological disaster.
It’s no secret that the humanity can do the only one thing best of all. I mean our eternal ability to produce litter. We are good at garbage making and it seems to me that nobody is going to outperform us on this matter. Of course it’s known that around big cities you can find a great variety of desert dumps. In other words it’s a sort of a real post – apocalyptic landscape where only flocks of crows and other unpleasant creatures can be come across. You can see tons of waste materials such as timber or paper mills. Real scaring mountains of sawdust can be stumbled over as the most common product usually left by many wood processing companies. It goes without saying that all of this stuff can’t be considered to be recycled materials. I hope that you understand that it’s impossible to incinerate this entire harmful and problematic staff because this can threaten us by numerous fires arisen as the result from the wind blowing.

Certainly because of smoldering wood dust and pillars of black smoke can reach towns and cities nearby. That’s why for many enterprises it is quite cheaper to store these waste materials rather than to pay huge fines to corresponding institutions closely connected with environmental protection. In fact the current ecological situation points out to the fact that a wide range of renewable biomass energy is considered to be the first and most important tool for producing both heat and electricity. And there’s no wonder about this because of the fact that this source is widespread and requires no special extraction costs. In fact, if you proceed with thorough calculations then you can easily find out that harvested forests replace nearly half thousand million tons of those waste materials mentioned above each year. That’s why many countries are interested in finding a proper solution of this problem. So as follows from this our trouble is to make a new environmentally friendly product, which could serve all people of the world. Thank God the solution has been recently found. I mean fuel briquettes.

Now, the market has begun to develop quite rapidly. So the consumer price of one tone of briquettes in has crept up and reached almost two hundred dollars. I should stress that this price is rather good when compared with the price of other fuels and especially when taking into consideration the cost of production. In the situation with a constant rise of oil prices, alternative energy sources of energy tend to occupy leading positions seats in policies pursued by various companies. In addition, it solves the problem of those areas, which have certain difficulties with conventional sources of energy supply. Besides this you should know that there’s another reason which is no less important. The matter is that you can’t deny the support of this alternative source of thermal energy provided by numerous governments. That’s why this environmentally friendly stuff has got quite a promising future.

It is truly fantastic how gifted we are when the time comes to be more self sufficient about energy. The energy crisis that is promised to ahead pushed many people to inventing alternative ways of taking care of energy issues. One of the examples – wood pellets which are really effective and ecologically smart.

Discover more about how easy the switch on wood pellets can be, and how it can help you and your neighbor. For the
insight and inspiration about wood pellets, please go to this web site.

Wood Pellet Heating As Well As Alternative Fuel In Addition To Carbon Negative

There are various uses for the humble biomass pellet, including as animal bedding for case. Yet with far the most well-liked along with growing use for wood pellets is the biomass pellet heating market. There are quite a lot of reasons for this, including the charge of biomass pellet heating in addition to the environmental payback.

Learn more about Wood Pellet Heating

Wood pellets are produced from waste biomass residues, mainly from the timber processing industry. The reason biomass pellet heating is sold as a environmentally friendly form of heating is because biomass is component of the existing carbon cycle. Owing to this, burning biomass does not placed any additional carbon dioxide into the atmosphere. This is true, yet it is also important to consider the source of fuel used to make the pellets. For instance to produce biomass pellet heating truly carbon neutral the fuel used for making wood pellets should also be carbon neutral in addition to alternative. This could either be from wood, or from wind or solar electrical power generation. Biomass pellet heating can even be carbon negative. The ahs generated from wood pellets is an excellent soil conditioner, partly for plants and fruits which call for high levels of potassium in addition to fruits by stones. With putting the ash into the soil is actually capturing some of the carbon from the air that the tree used, and placing it back into the ground. Though incineration biomass efficiently is also very important to maintain air quality. This is where the true advantage of pellets comes in, to burn biomass efficiently without producing smoke.

Read more about Wood Pellets Fuel

By way of large increases in global demand for oil as well as gas plus resource problems the prices have been very unstable over the last few years, in addition to are set to continue to be very unstable in the future. Therefore continuing to use oil and gas as our main sources of energy is no longer sustainable. Biomass plus other biomass resources are a renewable energy source, so we can always grow more to replace the resources we use. Also, many of the resources used to manufacture energy pellets are regarded as wastes from other industries. Therefore the resources have very little value, in addition to way fuel pellets are a much cheaper form of energy compared to oil as well as gas. Now, many people may think that of course pellet fuel is much cheaper than oil along with gas, however there are disadvantages in terms of high maintenance. This idea is usually due to comparing the idea of combustion pellets to that of a traditional log stove. Though by way of pellets this couldn’t be further from the truth. As pellets have a uniform shape, size plus density they are ideal for automated auger feed pellet incineration systems. Pellets because of their high density flow like a liquid, as well as easily flow through energy hoppers. Also owing to their high fuel density a small hopper on a pellet stove can last at least a day along with in some cased several days up to a week. As pellets also have a very low moisture content, most pellet stoves and boilers use a hot rod igniters to start the pellet fire on the demand of the thermostat. The pellets will ignite in a minute or so.

More information on Making Wood Pellets

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